Mobile DC Fast Charger ROYPOW MC100200-38-EU

ROYPOW MC100200-38-EU Mobile DC Fast Charging Station with 38 kWh Battery Storage

The ROYPOW MC100200-38-EU is a mobile DC fast charging station with integrated battery storage for the rapid charging of electric construction machinery, industrial trucks, and aerial work platforms directly on the construction site. With a battery capacity of 38 kWh, a charging power of up to 20 kW, and a charging current of up to 200 A, the system enables machines to be recharged independently of a powerful charging infrastructure.

Especially on construction sites, infrastructure projects, or in rental fleets, the necessary grid connection capacity is often lacking to efficiently charge several electric machines. The ROYPOW MC100200-38-EU provides a flexible solution here, bringing charging power directly to where it is needed. This reduces machine downtime and increases fleet availability.

Areas of Application

The mobile fast charging station has been specifically developed for use in demanding work environments and is suitable for, among others:

• electric mini excavators
• electric compact loaders
• electric dumpers
• aerial work platforms
• forklifts
• warehouse and logistics vehicles
• municipal electric vehicles
• rental fleets of construction machinery
• temporary construction sites without adequate charging infrastructure
• service and maintenance operations

Especially for construction machinery rental companies, the system offers the possibility to recharge electric machines directly on-site at the customer's location, thereby extending their operating time.

Mobile Fast Charging Directly on the Construction Site

Electric construction machines are gaining increasing importance. At the same time, the charging infrastructure on construction sites poses challenges for many companies. The ROYPOW MC100200-38-EU enables mobile fast charging of machines with battery voltages between 20 V and 100 V, making it suitable for numerous modern electric devices and construction machinery.

The integrated lithium iron phosphate battery stores energy independently of the grid and provides it as powerful DC charging when needed. This allows machines to be quickly recharged during work breaks or shift changes.

Features

The ROYPOW MC100200-38-EU combines battery storage, fast charging unit, and energy management in one compact system.

• 38 kWh integrated lithium iron phosphate storage
• up to 20 kW DC charging power
• up to 200 A charging current
• suitable for battery systems from 20 to 100 V
• REMA320 charging connector
• CAN communication with the vehicle
• CCS2 input for external fast charging
• AC charging via Type 2 connector
• integrated 230 V socket supply
• 4G, WLAN, and Bluetooth
• remote monitoring via app and web portal
• OTA software updates
• IP54 protection class
• integrated fire detection
• emergency stop function
• robust industrial design for construction sites

Advantages for Construction Companies

On construction sites, unnecessary downtime often occurs when electric machines have to be transported to central charging points for charging. With the MC100200-38-EU, the charging infrastructure comes directly to the machine.

Higher Machine Availability

• fast charging directly at the point of use
• less machine downtime
• longer daily operating times
• no search for available charging points

Flexible Energy Supply

• independent of powerful grid connections
• ideal for temporary construction sites
• suitable for changing locations
• quick integration into existing construction site concepts

Future-Proof Electrification

• supports the transition to electric construction machinery
• reduces emissions on the construction site
• enables the economical operation of electric machines
• prepared for future environmental requirements

Advantages for Construction Equipment Rental Companies

For rental companies of electric machines, the charging infrastructure is often a decisive success factor.

The ROYPOW MC100200-38-EU enables:

• mobile recharging directly at the customer's site
• higher utilization of the rental fleet
• reduced downtime
• additional service offerings for tenants
• better planning of deployments
• support for the electrification of the machine fleet

This allows electric machines to be operated more economically and rented out more attractively.

Safety and Robustness

The mobile fast charger has been developed for use in demanding construction site conditions.

Integrated protection functions include:

• Battery Management System (BMS)
• overcurrent protection
• overvoltage protection
• undervoltage protection
• short-circuit protection
• insulation monitoring
• temperature monitoring
• emergency stop circuit
• smoke detection
• door monitoring
• IP54 protection for outdoor use

Technical Specifications

Battery Storage

• Battery capacity: 38 kWh
• Battery technology: LiFePO4
• Battery voltage: 384 V
• Voltage range: 300 – 438 V
• Integrated heating function
• Lifetime: 4,000 cycles or 5 years

DC Fast Charging

• Charging power: 20 kW
• Charging voltage: 20 – 100 V
• Charging current: 5 – 200 A
• Efficiency: 93 %
• Connector: REMA320
• Cable length: 5 m
• Communication: CAN

Charging Inputs

CCS2 Fast Charging

• maximum charging power: 20 kW
• input voltage: 200 – 500 V
• maximum input current: 50 A
• Connector: CCS2

AC Charging

• charging power: 6.6 kW
• input voltage: 230 V
• maximum input current: 32 A
• Connector: Type 2

AC Output

• Power: 3 kVA
• Voltage: 230 V
• Output current: 13 A
• 2 x EU socket

General Data

• Protection class: IP54
• Cooling: active air cooling
• Communication: 4G, WLAN, Bluetooth
• Display: 7 inch touchscreen
• Operating temperature: -20 °C to +55 °C
• Storage temperature: -30 °C to +60 °C
• Humidity: 5 – 95 %
• Noise level: 75 dB
• Weight: 950 kg
• Dimensions (L × W × H): 1410 × 1070 × 1240 mm

Conclusion

The ROYPOW MC100200-38-EU closes the gap between electric construction machinery and a lack of charging infrastructure. For construction companies and construction equipment rental companies, the mobile DC fast charging station offers a practical solution for charging electric machines directly on the construction site, reducing downtime, and increasing the operational readiness of the fleet. Thanks to the integrated 38 kWh battery storage, the high charging power of up to 200 A, and the robust design, the system is ideal for professional construction site use.